Robotic Surface Treatment

Robots produce consistent, high-quality surface finishing and hardening with greater throughput in the face of a worldwide shortage of skilled surface finishing craftsmen. Robotmaster^® rapidly creates specialized robot paths directly from the CAD model using process knowledge to fine-tune for optimum surface finish and hardness delivering predictable results.

Robotic shot peening

Shot peening is a process vital to strengthening metal components that involves striking the metal component with small objects. For human workers, this can be a hazardous work environment due to flying particles and noise. Robots are increasinlgy being used for shot peening applications to provide a safer work environment for human workers as well as ensure a uniform application. Robotmaster ensures the robot is programmed to achieve consistent and accurate results while also increasing productivity.

Robotic laser hardening

Laser hardening is a surface hardening technique that uses a laser beam to rapidly heat the metal which is then cooled quickly. This results in a hardened layer on the surface and is often used in the automotive or aerospace industry to enhance durability. By using Robotmaster to program laser hardening robots, greater control and precision over the laser’s movements can be achieved to ensure a consistent surface treatment. Robotmaster is also a vital tool when programming intricate parts as it provides tools to program the robot to manage hard to reach areas and complex geometries.

Robotic media blasting

Media blasting is a surface treatment process in which abrasive media, such as sand, glass beads, or aluminum oxide, is propelled at high speeds to remove rust, paint, or to smooth surfaces. This process is used to prepare the surface for painting, welding, or finishing. Media blasting can be a hazardous environment for human workers as a result of the exposure to harmful dust or particulates. For this reason, robots are commonly employed. Robotic media blasting programmed with Robotmaster ensures accuracy and consistency resulting in a high-quality finish as well as ensures increased productivity as a result of highly optimized programming tools.

Intercam SA is the distributor of Robotmaster for non-cutting applications. Intercam SA provides sales, training, services, and support for Robotmaster and offers value-added add-on modules to broaden Robotmaster's capabilities outside of Hypertherm^® cutting applications. For solutions in robotic shot peening, laser hardening, or media blasting, contact Intercam SA.